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Tensile Tester:

Uniaxial tensile testing is conceptually the simplest strength measurement technique for optical fiber.  It involves gripping the ends of the fiber and pulling them until failure occurs. The fiber must be gripped carefully in order to avoid damaging it. Gripping is achieved by wrapping the fiber around coated capstans. The fiber is then stressed either by rotating one of the capstans to wind in the fiber (Table Top Tensile Tester) or by moving the capstans apart (TT-SLIDE option for the Table Top Tensile Tester). The Table Top Tensile Tester is recommended for future applications because of its convenience and versatility (e.g. long gauge length testing).

TENSION for Windows control software is now available.

We build three different versions tensile testers which have the following capabilities in common:

bulletload is measured using a precision load cell attached to one capstan
bulletservo control of loading to achieve exactly specified stress/strain rate
bulletcan be used for pull testing and proof testing of fiber components
bulletoption available for measuring polymer Coating Strip Force or pullout force
bulletmeasurements are compliant with all current standard test procedures
bulletTelcordia GR-20
bulletFOTP-28 Tensile Strength and Fatigue
bulletIEC 60793-1-31 Tensile Strength
bulletIEC 60793-1-33 Stress corrosion susceptibility
bulletFOTP-178 Coating Strip Force
bulletCorning MM18 Coating Strip Force
bulletDraft FOTP-105 Coating Pullout Force
bulletIEC 60793-1-32 Coating Stripability
bullet...

If you use other standards not listed above, please let us know and we will verify that our instruments are in compliance with your standards.


(Click on the picture for a bigger version)

Features

  1. A rotating capstan is used to apply load to the fiber. A non-rotating capstan on a translation stage is available as an option.

  2. Manual control of the capstan motor makes loading fiber onto the rotating capstan easier.

  3. The fiber/test specimen is attached to the load cell by wrapping around a rubber-coated capstan.

  4. The fully enclosed precision load cell is protected from flying debris.

  5. The rotating capstan and load cell are mounted on plates which can be moved to provide any test length up to 0.5 meters (1 meter available as an option). A flexible bellows protects internal electronic and mechanical components from debris.

  6. Strong fiber shatters when it breaks generating flying debris which can be a danger to eyesight. A transparent door protects the operator from the debris. A failsafe interlock system warns the operator when the door is open during a test.

  7. A fan in the door ensures that the environment around the fiber is the same as the surrounding air.

  8. The System Controller contains a dedicated high-performance microprocessor which provides real-time control of the capstan motor. It also contains the high speed data acquisition system used to measure the load cell signal.

  9. Versatile and easy-to-use Windows software controls the instrument. For example, TENSION for Windows is used for strength measurement and STRIP for Windows for coating strip force measurement. The instrument connects to the computer by either a serial or USB port.

  10. The instrument is compact with ~ 150 x 150 mm footprint.

bulletcompact and enclosed with small footprint
bulletemploys a rotating capstan (although a non-rotating translating capstan is available as an option)
bulletability to perform long gauge length testing

Long Gauge Length Option

An option for The Table Top Tensile Tester permits long gauge length testing. For this option, the body of the tester can be separated into two sections, one containing the load cell with capstan, and the other containing the rotating motorized capstan. By mounting these two sections separately, fiber test lengths of up to 20 meters or more can be achieved. The option includes a pulley so that, if needed, the fiber can be folded back on itself thus making the system more compact (as permitted by FOTP-28C).

Fixtures

 

A variety of mounting fixtures can be used with the Table Top Tensile Tester:

bulletThe standard instrument is supplied with a rubber-coated capstan (left-hand picture) to which the fiber is attached by wrapping around two or three times.
bulletThe Coating Strip Force option replaces the capstan with a holder for a stripping tool (the blue tool is shown in the right-hand picture).
bulletThe Coating Pullout Force option includes a clamping system used to make coating pullout force measurements.
bulletAn optional pneumatic grip makes attaching the fiber to the load cell very simple. However, it can only grip a fiber up to loads of ~20 newtons or so, beyond which slipping occurs. The pneumatic grip is useful for pull tests or measuring the strength of weak fiber. If the rotating capstan is replaced by a translating capstan, a second pneumatic grip can be attached to the other end of the test specimen for even greater ease of use.
bulletCustom fixtures can easily be designed to attach to the load cell. The customer can then attach a variety of fixtures for pull testing components, connectors, strain reliefs, etc.

The Table Top Tensile Tester is designed principally for use with standard telecommunications fiber (125 µm glass diameter) with failure loads in the range of 5 to 100 newtons. A more robust capstan motor and load cell can be used for stronger or thicker fiber. Very weak fiber might break while wrapping around the 50 mm diameter capstans - pneumatic grips (T4-GRIP) used in conjunction with the translating capstan option (T4-SLIDE) might be considered. Please contact us to discuss your specific needs so that we can specify a system that best suits your application.

Load Cell Calibration

The control software has built in features for precisely calibrating the load cell by hanging test weights on the system using a piece of string.  We do not supply calibration weights due to high shipping costs, so customers should obtain their own test weights.  Please consult any standard test methods you use for further information.

Specifications

Maximum load (others load ranges available) 120 N
Load error (linearity, hysteresis, repeatability) < ± 0.07 N
Maximum loading rate (½ meter gauge length - maximum stress and strain rates scale inversely with gauge length) 5 mm/s
50 %/min
500 MPa/s

The maximum loading rates are for 125 µm glass diameter silica optical fibers. Contact us for information on loading rates other fiber sizes. 

Requirements

A PC running Windows 95 or later with a serial or USB port. Calibration weights are needed to calibrate the load cell for compliance with standard test procedures.

Options

Coating Strip Force and Pull-out Force (T4-STRIP)

This option includes fixtures for measuring Coating Strip Force and Pull-out Force.  Replacement stripping tools are available separately (T4-TOOL) for a variety of glass and outer coating diameters.  T4-STRIP includes one stripping tool for 125/250 µm fiber.
 

Long Gauge Length Option (T4-LGL)

The body of the T4 tester is in two pieces for this option; one piece incorporates the load cell and the other the rotating or translating capstan for applying load to the fiber.  The two parts can be mounted an arbitrary distance apart so that a gauge length of up to 20 meters or more can be used.  An included pulley permits, if desired, folding the fiber into two thus halving the overall length of the system compared to the gauge length.  This option is not available as an upgrade for existing systems.

 
One Meter Gauge Length (T4-1M)

The standard system is designed for gauge lengths of up to 0.5 meters, but this option permits gauge lengths of up to one meter. This option is not available as an upgrade for existing systems.

 
Translating Capstan Option (T4-SLIDE)

The standard system applies load to the fiber by rotating one of the capstans to wind in the fiber.  Optionally the rotating capstan is replaced by a capstan attached to a slide or translation stage - the fiber is then loaded by moving both the two capstans apart. Both methods are permitted by moist standard test methods, but the translating capstan has some advantages, such as the ability to attach the coating stripping tool for T4-STRIP to a more robust platform than the load cell.

 
Pneumatic Grip (T4-GRIP)

The standard system grips the fiber by winding around mandrels. Pneumatic grips are easier to use but do not grip the fiber well enough for strength measurements. However, a single pneumatic grip can be used for strip force and pull-out force testing. A pair can be used for proof testing. A 75 psi air supply is required to operate the grips. Please contact us before ordering this option to discuss your requirements.

 
Extra Tape for Mounting Fibers (T4-TAPE)

This option includes one roll of two-sided tape for coating the capstans, and two rolls of narrow single-sided tape for covering the fiber on the capstans.  Various tape systems have been tried by a variety of workers, but we find this combination used to form a "partial escargot wrap" reliably holds the ends of the fiber on the capstans.  Very importantly, if there are any gripping issues causing premature fiber failure, witness marks on the tape show whether failure of the fiber occurred in the gauge length or on the capstan.  Contact us for further information.

 
High Load Option for Thick Fibers (T4-400N)

The standard system is designed for use with standard 125 µm glass diameter telecommunication fibers. The system can be used with thicker fibers but a higher capacity, 400 N load cell is required. Please contact us for information.

 
Low Load Option (T4-50N)

A lower capacity load cell option (50 N) is available for testing very thin or very weak fibers. Please contact us for information.

 
Custom Foam Lined Instrument Case Packaging Option (T4-PKG)

This option supplies the Table Top Tensile System packed into a robust impact and water tight instrument case.  The case is lined with foam with custom cutouts for the tester.  This low cost option is highly recommended.

Ordering Information

Description Part#
Complete Table Top Tensile Test system (including all hardware, electronics, software and cables, but no PC) T4
Coating strip force and pullout force option T4-STRIP
Additional stripping tool for T4-STRIP - please specify glass and coating outer diameters T4-TOOL
Long gauge length option† T4-LGL
One meter gauge length option† T4-1M
Translating capstan option† T4-SLIDE
Pneumatic grip option (single) T4-GRIP
High load load cell option (400 N) T4-400N
Low load load cell option (50 N) T4-50N
Custom foam lined instrument case packaging option T4-PKG

must be ordered at same time as T4.


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